Maadview is a leading developer of innovative Manufacturing Execution System (MES) solutions, specializing in real-time monitoring, data integration, and production optimization for industrial environments. Based in Isfahan, Iran, Maadview transforms raw data from the plant floor into actionable insights, enabling seamless control, traceability, and documentation throughout the manufacturing process. Our MES platform provides comprehensive visibility into operations, empowering manufacturers to enhance efficiency, reduce downtime, and minimize waste while supporting Industry 4.0 initiatives.

With a focus on bridging Operational Technology (OT) and Information Technology (IT), Maadview’s MES solutions are built on open standards like OPC UA, MQTT, SQL, and Python, ensuring compatibility with diverse equipment, PLCs, databases, and devices—regardless of brand or model. This decentralized, cross-platform approach reduces total cost of ownership (TCO) by up to 40% compared to traditional systems, according to industry benchmarks from similar integrations, and aligns with lean manufacturing principles to drive sustainable productivity gains.

• Scalability: Supports unlimited tags, connections, and devices for a single low-price license, handling data volumes exceeding 1 million tags in enterprise deployments.

• Performance: Delivers millisecond-precision event logging and trend analysis, with real-time data processing speeds of up to 10,000 updates per second.

• Adoption: Deployed in over 50 industrial sites across Iran and the Middle East, resulting in an average 25% reduction in unplanned downtime and 15% improvement in Overall Equipment Effectiveness (OEE).

• Security: Compliant with ISO 27001 standards, featuring encrypted data transmission and role-based access controls to protect sensitive manufacturing data.

Maadview MES integrates seamlessly with your existing infrastructure, offering low-code tools to accelerate deployment and maximize ROI. Here are the core benefits:

• Seamless Integration: Built on open protocols like OPC UA and Modbus, Maadview connects effortlessly to AP7 series APUs, third-party PLCs, and ERP systems, eliminating silos between production and enterprise levels.

• Accelerated Deployment: Reduce implementation time by 50% with our web-based configuration tools and pre-built templates, allowing teams to go from setup to live operations in weeks rather than months.

• Standards Compliance: Aligns with ISA-95 and Industry 4.0 standards for hierarchical data modeling, ensuring structured integration from shop floor to top floor.

• Enterprise Scalability: Deploy across multiple sites with centralized management, supporting distributed gateways for large-scale operations while maintaining data consistency.

• Performance Optimization: Access real-time analytics to identify bottlenecks, predict maintenance needs, and boost OEE by analyzing operational data with built-in AI-driven insights.

• Expert Support: Our team of MES specialists provides end-to-end assistance, from initial consultation to ongoing optimization, complemented by 24/7 technical support and training resources.

Maadview offers a suite of MES modules and features designed to create tailored solutions for manufacturing workflows. These low-code components enable optimization of production efficiency, quality monitoring, inventory tracking, document management, and ERP connectivity. Whether you’re in food and beverage, automotive, or pharmaceuticals, Maadview’s modular architecture adapts to your needs.

1. Real-Time Monitoring Module: Tracks production metrics in real-time, including OEE calculations, downtime analysis, and event logging. Managers gain insights to improve efficiency, with customizable dashboards showing trends and alerts. (Data Example: Monitors up to 500 devices simultaneously, reducing response time to issues from hours to minutes.)
2. Real-Time Monitoring Module: Tracks production metrics in real-time, including OEE calculations, downtime analysis, and event logging. Managers gain insights to improve efficiency, with customizable dashboards showing trends and alerts. (Data Example: Monitors up to 500 devices simultaneously, reducing response time to issues from hours to minutes.)
3. Track & Trace Module: Provides end-to-end traceability from raw materials to finished goods, including genealogy reporting and centralized operator interfaces. Ensures compliance with regulatory requirements like FDA 21 CFR Part 11. (Benefit: Reduces recall times by 70% through instant access to production histories.)
4. Quality Management Module (SPC Integration): Delivers Statistical Process Control (SPC) in real-time, automating sample collection, data validation, and anomaly detection to minimize defects. (Data: Analyzes up to 1,000 samples per hour, with control charts showing Cp/Cpk values for process capability.)
5. Recipe & Changeover Module: Manages machine settings, recipes, and changeovers for quick transitions between production runs. Supports version control and audit trails. (Efficiency Gain: Cuts changeover time by 30-50%, based on client case studies.)
6. Document Management Module: Securely handles production documents, SOPs, and compliance records with version tracking and access controls. Integrates with mobile devices for on-floor access. (Security: Encrypts documents with AES-256, supporting up to 10,000 files per system.)
7. Predictive Maintenance Module (PdM): Leverages AI and machine learning algorithms to forecast equipment failures by analyzing historical data, sensor inputs, and operational patterns. Enables proactive scheduling of maintenance activities to prevent breakdowns. (Benefit: Reduces unplanned downtime by up to 50%, extends asset lifespan by 20-30%, and lowers maintenance costs by 15-25%, according to industry studies from similar PdM implementations.)

• Enterprise Connector Module: Enables bidirectional data flow between MES and ERP systems, such as SAP or Oracle, for inventory synchronization and order fulfillment. (Integration Speed: Processes 5,000 transactions per minute.)

• Web Services Interface: Configures RESTful APIs and web services for connecting to cloud-based analytics or third-party tools. Allows HMI/SCADA/MES data exchange with external systems. (Flexibility: Supports JSON/XML formats, with visual drag-and-drop configuration.)

• Mobile Notification Module: Delivers push alerts for safety events, production status, and KPIs directly to mobile devices, ensuring rapid response. (Usage Data: Handles 1,000 notifications per day, improving operator responsiveness by 40%.)

Explore real-world applications and insights through our articles:

• Article: Blog “A Comprehensive Guide to Implementing MES in Industry 4.0 Environments.” This in-depth article outlines best practices for MES rollout, common challenges, and strategies for success, including data from over 20 deployments. (15-minute read; Read the Blog)

For more information, Get a Free Consultation or Download Our MES Brochure. Join the ranks of satisfied clients who have unlocked unlimited potential with Maadview MES.